위생 버터플라이 밸브란 무엇인가요?
위생 스테인리스 스틸 버터플라이 밸브는 위생 공정 라인을 위해 설계된 쿼터턴 유량 제어 장치입니다. 회전하는 디스크가 90도에서 유로를 열거나 닫아 최소한의 난류와 제로 데드 레그로 빠른 차단을 가능하게 합니다. 버터플라이 밸브 위생 디자인은 박테리아가 축적될 수 있는 유지 구역과 틈새를 제거합니다.
정의 및 작동 원리
중심선 설계는 디스크를 파이프 축에 배치합니다. 스템을 90° 회전하면 디스크가 흐름에 평행(열림) 또는 수직(닫힘)으로 스윙됩니다. 편심 구성(단일, 이중 또는 삼중 오프셋)은 시트 마모를 줄이며 요청 시 제공됩니다.
- 전체 보어 유로, 유지 구역 없음
- 제로 데드 레그, 틈새 없음
- 중심선 또는 편심 디스크 설계
밸브 구조
디스크, 스템, 부싱 및 씰 개스킷이 있는 2피스 본체 — 볼트와 너트로 조립됩니다. 본체, 디스크 및 스템은 갈바닉 일관성을 위해 동일한 재질 등급(SS304/316L/2205)을 공유합니다. 모든 밸브는 CIP/SIP 호환됩니다.
- 일치하는 SS 등급의 본체 + 디스크 + 스템
- CIP(Clean-in-Place) 및 SIP(Steam-in-Place) 준비 완료
- 스템 씰 교체를 위해 라인에서 제거해야 함
특정 밸브 구성이 필요하십니까? 도면을 보내주십시오.
귀하의 공정 라인을 위한 최고 등급 위생 버터플라이 밸브
전용 위생 버터플라이 밸브 공급업체로서 HEYI는 SS304/316L/2205로 12가지 위생 버터플라이 밸브 시리즈를 제조합니다. 모든 도매 위생 버터플라이 밸브는 배송 전에 100% 압력 및 밀봉 테스트를 거칩니다. 아래에서 작동 유형, 연결 표준 또는 응용 프로그램별로 찾아보십시오.
Browse all 12 hygienic butterfly valve series — manual, pneumatic, and electric actuated.
Industries & Applications
HEYI sanitary butterfly valves serve global process industries — from craft breweries in Latin America to biopharma clean rooms and liquid-cooled data centers across Europe and North America.
Food, Beverage & Dairy
CIP/SIP compatible designs with FDA-grade EPDM/Silicone seals. Fast 1–7 day lead time for Southeast Asian brewing and dairy projects.
Biopharmaceutical & GMP
3-A/FDA compliant with full MTR traceability. EP surface finish Ra ≤ 0.4 μm, USP Class VI seal option for sterile processes.
Data Center Liquid Cooling
SS316L for dielectric fluid compatibility. OEM/ODM drawing-to-production in 15–35 days for non-standard cooling loop dimensions.
Chemicals & Water Treatment
PTFE-lined options for aggressive media. Full export documentation and customs paperwork provided for smooth international clearance.
Tell us your industry — we'll match the right valve solution.
기술 사양
Every wholesale sanitary butterfly valve from HEYI is built to international hygienic standards. Below are the core material, seal, and pressure parameters that procurement engineers need for specification and approval.
Body / Disc / Stem Materials
Valve body, disc, and stem share the same stainless steel grade for galvanic consistency. Each SS316L batch undergoes PMI (Positive Material Identification) spectroscopic analysis verifying Cr, Ni, and Mo content before production begins.
| Component | Standard Material | Optional Material | Traceability |
|---|---|---|---|
| Body | SS304 / SS316L | SS2205 Duplex / Hastelloy | MTR + PMI per batch |
| Disc | SS304 / SS316L | SS2205 Duplex / Hastelloy | MTR + PMI per batch |
| Stem | SS304 / SS316L | SS2205 Duplex | MTR per batch |
| Surface Finish (Standard) | MP — Ra ≤ 0.8 μm | EP — Ra ≤ 0.4 μm (custom) | Profilometer verified |
Seal & Gasket Options
| 씰 재질 | Working Temperature | Compliance | Typical Application |
|---|---|---|---|
| EPDM | -10°C ~ 125°C | FDA 21 CFR 177.2600 | Food, dairy, beverage |
| 실리콘 | -10°C ~ 100°C | FDA compliant | Standard sanitary lines |
| FKM / Viton | -20°C ~ 200°C | FDA compliant | High-temp chemical processes |
| PTFE | -20°C ~ 180°C | FDA + USP Class VI opt. | Corrosive media, pharma |
Default seal: Silicone. USP Class VI seals available on request. All seals are FDA compliant — no migration, no odor.
Pressure, Size & Connection Standards
| 파라미터 | 사양 | Notes |
|---|---|---|
| Max Working Pressure | PN10 (10 bar / 145 psi) | Small bore: 10 bar; large bore: 5–8 bar |
| Nominal Diameter Range | DN15 – DN400 | DN15–DN150 full series stocked |
| Connection Standards | Tri-Clamp, Butt Weld, Wafer, Flanged (DIN/ANSI), SMS/ISO Thread, Three-Piece | All connection types available |
| Wall Thickness Reference | DIN 11850 / ASME BPE / 3-A | Standards define pipe/fitting dimensions, not valve body wall; larger bore = lower pressure rating at same wall thickness |
Download our full technical datasheet or request a custom spec sheet.
Quality Assurance & Certifications
HEYI maintains a closed-loop quality system from raw material intake to final shipment. Every valve is 100% pressure-tested and sealed — no sampling, no exceptions.
Surface Finish & Welding
Standard mechanical polishing (MP) achieves internal surface Ra ≤ 0.8 μm. Custom electrolytic polishing (EP) reaches Ra ≤ 0.4 μm for high-purity pharma applications. TIG and laser welding produce full-penetration seams; laser welds match parent metal microstructure for equivalent corrosion resistance.
- Integrated spinning forming eliminates internal weld joints
- TIG + laser welding, narrow seam, deep penetration
- Bead blasting / shot peening available
- Endoscope inspection can be arranged per request
3-A / FDA / CE / GMP & MTR Traceability
Products comply with FDA, 3-A, CE, and GMP standards. USP Class VI seals available as an option. Every batch ships with a Material Test Report (MTR) and full lot traceability documentation.
- SS304/316L raw material: 100% PMI spectroscopic verification
- MTR + batch number traceability for every shipment
- USP Class VI seal option for pharma grade
100% Pressure & Sealing Test
Every valve undergoes hydrostatic pressure testing and sealing verification before shipment — 100% full inspection, not sampling. Laboratory tests include spectroscopic analysis, hardness (Vickers/Rockwell), surface roughness, and ultrasonic thickness measurement.
- Hydrostatic pressure test: 100% coverage
- Sealing verification: 100% coverage
- Lab: hardness, roughness, ultrasonic thickness
FDA Compliance Test Reports — Seal Material Verification
Seal gaskets used in HEYI sanitary butterfly valves are independently tested by CIRS and SGS laboratories against US FDA 21 CFR 177.2600 (Rubber Articles Intended for Repeated Use in Food Contact). All extraction results — both aqueous and fatty food simulants — passed with significant safety margins. Full reports available on request.
Silicone Gasket — Total Extractives Test
Lab: Hangzhou CIRS Testing Technology | Date: 2023-02-08
Sample: Silicone gasket | Standard: FDA 21 CFR 177.2600
Water extraction (7h): 0.7 mg/in² vs. ≤20 limit — 96.5% below max
n-Hexane extraction (7h): 19.8 mg/in² vs. ≤175 limit — 88.7% below max
Silicone Rubber Sheet — Total Extractives Test
Lab: SGS-CSTC Standards Technical Services | Date: 2022-05-05
Sample: White silicone sheet | Standard: FDA 21 CFR 177.2600
Water extraction (7h): <0.5 mg/in² vs. ≤20 limit — below detection
n-Hexane extraction (7h): 14.7 mg/in² vs. ≤175 limit — 91.6% below max
Request sample MTR and test reports for your quality audit.
Why Choose HEYI — Your Sanitary Butterfly Valve Supplier & China Sanitary Butterfly Valve Factory
Many suppliers assemble valves from purchased components — HEYI manufactures them. Our 5,000 m² facility integrates CNC machining, robotic spinning, and surface treatment under one roof, delivering genuine factory-direct pricing with full material traceability.
5,000 m² Facility with CNC & Robotic Spinning
Our modern production base houses robotic automated machining and precision spinning forming equipment. Valves, fittings, manway covers, and hoppers are all produced in-house — no outsourced assembly, no middleman markup. In-house EP/MP surface treatment lines ensure consistent quality control.
OEM / ODM Custom Manufacturing
Send us your engineering drawings — our R&D team converts them to production-ready specs within days. Customization covers dimensions (DN15–DN300), materials (SS304/316L/2205/Hastelloy), actuation (manual/pneumatic/electric), seal materials, surface treatment, and connection types. Pre-production sample verification and complete shipment documentation included.
Fast Lead Time — 1–7 Days Standard, 15–35 Days OEM
Standard products ship in 1–7 days. OEM/ODM custom orders complete in 15–35 days — significantly faster than the industry typical 45–60 days. Our in-house production eliminates supply-chain bottlenecks that slow assembled-valve suppliers. Remote drawing confirmation available for global projects.
Export Packaging & 12-Month Warranty
Export-grade fumigation-free packaging with anti-vibration cushioning protects precision components during long sea transit. Every product and OEM order carries a 12-month factory warranty with multilingual support and rapid remote technical guidance.
Ready to source directly from the factory? Get your custom quote today.
Frequently Asked Questions
Common questions from procurement managers and engineers worldwide. Click to expand each answer.
Do you provide 316L MTR (Material Test Report) for each batch?
Can you meet EHEDG standards and internal surface Ra below 0.4 μm?
What certifications do your sanitary butterfly valves carry?
What is the lead time for OEM/ODM custom butterfly valves?
What is your MOQ (Minimum Order Quantity)?
Which countries do you serve?
How do you handle international shipping and packaging?
Do you provide material certificates and product conformity documents?
Have a question not listed here? Our engineering team responds within 24 hours.
Get Custom Solutions from Your Trusted Sanitary Butterfly Valves Manufacturer
📌 No. 151 Dachang Road, Shacheng Street, Longwan, Wenzhou, Zhejiang, China.
