위생 강화 트라이클램프 블라인드 캡
위생 강화 트라이클램프 블라인드 캡 is a heavy-duty, precision-machined stainless steel closure fitting designed for demanding sanitary piping systems. Unlike standard thin blind caps, it features a fully thickened, solid construction with a raised central boss, providing exceptional structural strength and pressure resistance. It is designed to fit standard tri-clamp connections, creating a leak-tight, hygienic seal for unused pipeline ports, tank openings, and process equipment. Ideal for high-pressure and frequent-disassembly applications in food, beverage, pharmaceutical, and biotech industries.
위생 강화 트라이클램프 블라인드 캡
주요 특징
- Thickened Reinforced Construction: The full solid body with a raised boss offers far greater rigidity than standard thin blind caps, preventing deformation under high pressure and ensuring long-term durability.
- 고압 저항: The heavy-duty design significantly improves pressure-bearing capacity, making it suitable for demanding sanitary processes with PN16-PN25 ratings.
- Leak-Tight Hygienic Sealing: The precision-machined flat top surface forms a perfect seal with tri-clamp gaskets, eliminating leaks, dead legs, and product buildup in critical applications.
- Quick & Secure Tri-Clamp Connection: Standard 3A/DIN profile fits all sanitary clamps and gaskets, enabling fast, tool-free assembly/disassembly for cleaning, maintenance, or system modification.
- 프리미엄 스테인리스 스틸 구조: Made of 304/316L food-grade stainless steel, offering excellent corrosion resistance, durability, and compliance with FDA/3A hygiene standards.
- Smooth, Polished Finish: Fully polished surfaces (Ra ≤ 0.8~1.6 μm optional) eliminate crevices and ensure compatibility with CIP/SIP processes for easy cleaning and sterilization.
기술 사양
| 항목 | 세부 정보 |
|---|---|
| 재료 | Stainless Steel 304 / 316L (sanitary grade) |
| 표준 | 3A / DIN 11850 / ISO 2852 / Tri-Clover compatible |
| 사이즈 범위 | 1/2″ – 6″ (DN15 – DN150; custom sizes available) |
| 구조 | Thickened solid body with raised central boss |
| 표면 마감 | Polished (Ra ≤ 0.8 μm optional for high-purity applications) |
| 연결 유형 | Tri-clamp (sanitary clamp) profile |
| 작동 압력 | PN16 / PN25 (higher than standard blind caps, depends on size and material) |
| 작동 온도 | -20°C ~ +180°C (depends on gasket material) |
| Tolerance | ±0.1mm (critical dimensions for fit and seal) |
| 테스트 | Visual inspection, dimensional check, surface roughness test, hydrostatic pressure test |
적용 분야
- 식품 및 음료: Sealing high-pressure tank ports, unused processing lines, and CIP connections in dairy, beer, wine, and beverage production.
- 제약 및 생명공학: Blocking temporary process lines, bioreactor ports, and sterile system connections requiring frequent disassembly for sterilization.
- Brewery & Winery: Capping off fermenter openings, transfer lines, and pressure vessels during cleaning, maintenance, or batch changes.
- Water Treatment: Sealing high-pressure purified water system connections and RO line ports.
- Chemical & Biochemical: Temporary or permanent closure of low-to-medium pressure sanitary chemical process piping.
- 화장품 및 퍼스널 케어: Sealing unused ports in cosmetic and skincare production lines, maintaining hygiene and system integrity.
